Spartan Plumbing
All BoardsService TechniciansRepair Procedures
Repair Procedures~10 min

Tankless Water Heater Installation

Purpose

Installation procedure for tankless water heater systems.

When to Use

  • New tankless installation or tank-to-tankless conversion approved by customer

Procedure

  • Verify unit specs match the estimate and home demand requirements
  • Assess gas line sizing — tankless units require higher BTU capacity than tank heaters
  • Plan venting route — most tankless units require direct vent (intake and exhaust)
  • Protect the home with shoe covers and drop cloths throughout
  • Remove old equipment and prepare the installation location
  • Mount the unit per manufacturer specs — proper clearances and support
  • Run gas line (must be properly sized for BTU requirement), water lines, and condensate drain
  • Install venting with proper pitch (1/8 inch per foot toward unit for condensate drainage)
  • Secure vent hangers every 4 feet to prevent sagging
  • Connect condensate drain to approved drain point
  • Fill system and check all connections for leaks
  • Perform gas leak test on all connections
  • Power on and run through startup sequence per manufacturer
  • CO test at exhaust termination
  • Verify proper water temperature at fixtures
  • Set up recirculation system if included in the scope
  • Register warranty with manufacturer
  • Apply Spartan installation sticker
  • Important Notes

    • Gas line sizing is critical — undersized gas line will cause poor performance and error codes
    • Vent pitch matters — improper pitch causes condensate pooling and error codes (like Navien 110-01)
    • Condensate is acidic — route to an approved drain, not directly onto concrete or soil
    • Annual descaling maintenance should be recommended and scheduled
    • Customer education is important — explain how tankless differs from their old tank unit

    Related SOPs

    • Tankless Water Heater Diagnostics — troubleshooting after install
    • CO Testing After Water Heater Install — post-install CO requirements
    • Gas Line Diagnostics & Leak Detection — gas connection testing
    Water Heater Replacement (Tank...Faucet Replacement & Repair